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Development

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COMPONENTS

Development and production of components and tool molds for prototypes, small and large series

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CONCEPT & STYLING

The development of a product begins with the idea. This must be transformed into a functional concept that can later be developed and realized.

Here, we not only consider and evaluate the component itself but also its peripherals within an assembly or system.

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DESIGN IN CAD

We offer years of experience in the design of components and tooling molds optimized for manufacturing.

We support you in selecting the right materials and suitable manufacturing processes.

With our specific expertise in isotropic materials, as well as fiber composite and plastic technologies, we ensure the best advice and quality.

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CALCULATION & SIMULATION

Using FEM simulations and load determinations, we analyze and assess the operational durability of individual components.

This ensures the development of high-quality products with maximum cost efficiency.

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Technical DOKUMENTATION

For later production, we provide all necessary technical drawings, specifications, bill of materials, work instructions, material lists, and other relevant information.

With our detailed manufacturing documents, we contribute to the efficiency of the manufacturing processes and ensure compliance with regulations and standards.

In this way, we secure the later quality of the component.

With our specific expertise in isotropic materials as well as composite fiber and plastic technologies, we ensure the best advice and quality.

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​TOOLS & MOLDS

We don't just design components, but also provide the manufacturing molds required for production. Specifically tailored to production and material specifications.

Services:

  • Model and mold design

  • Fixtures for finishing and component assembly

  • Optimization for CNC machining

  • Design of laminate structure

  • CAD-based cutting plan creation

  • Preparation of manufacturing documentation

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CAM & CNC

With our powerful CAM tool, we efficiently program machining programs for polymer molds, focusing on production-relevant specifics.

OUR SERVICE PLUS

We would also be happy to advise you on:

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Material technology & manufacturing processes

We are happy to advise you on the production-oriented selection of the most suitable materials and technologies to develop durable, environmentally friendly, and cost-effective products. Benefit from our decades of experience in working with high-strength lightweight materials!

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​Homologation
& Registration

Our licensed development engineers are happy to advise you on compliance with regulatory requirements, such as crash safety, pedestrian protection, as well as passenger ergonomics and much more. We support you in adhering to legally relevant guidelines and ensure that your project is safely brought to the road.

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Overall coordination & system delivery

Thanks to our reliable supplier network, we not only offer component and system development but also their manufacturing and delivery. As a general contractor, we provide you with a convenient and efficient all-in-one service, with just one point of contact for your project.

Systems

​Development and prototype assembly of complex vehicle systems

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CHASSIS

We develop and manufacture high-performance chassis systems for prototypes, small series, and large series.

With extensive expertise and state-of-the-art technology, we offer customized solutions that meet the highest demands for performance, ride comfort, and safety.

Our range of services covers everything from concept development, simulation, and testing to serial production and assembly. This ensures that every chassis is perfectly tailored to the specific requirements of your vehicle.

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BODYWORK

Our strength in the development of lightweight systems and components is fully reflected in the development of all types of body structures:

  • Spaceframe/Tube frames

  • Monocoques

Made from high-strength steels, aluminum, magnesium, plastics, and especially composite materials such as CFRP, GFRP, and more.

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EXTERIOR

Our service portfolio includes the development of exterior components such as hoods, door systems, and bumpers, from the concept phase to series production.

Our engineers provide consultancy on homologation requirements such as crash safety and pedestrian protection. Additionally, we offer exterior solutions for consumer goods and industrial products.

Using state-of-the-art technology, we create prototypes and conduct tests. Furthermore, we advise on material and technology selection for durable and cost-efficient solutions.

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INTERIOR

We offer customized interior development for small series vehicles that meets the highest standards. From concept design and material selection to prototype construction and series production readiness, our work packages cover all essential steps:

Design development, ergonomics, integration of infotainment systems, material testing, and quality control.

With our focus on precision and innovation, we create bespoke interiors that combine functionality and exclusivity.

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​ELECTRICS & ELECTRONICS

Our engineers develop innovative solutions for complex E/E systems (Electrical/Electronics):

  • Intelligent energy management systems

  • Connected architectures (E/E architecture, networking, energy grid, energy management strategy, analysis and validation of electromagnetic compatibility)

  • Integration of onboard network components and control units

  • Integration and testing of electronic components and subsystems

  • Integration of new systems

  • Development of prototypes for cable harnesses and specialized test equipment

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DRIVE & Cooling

By integrating selected powertrains of all types into the complete vehicle and precisely designing cooling circuits and air management systems, we maximize the efficiency of each unit.

 

Our services include:

  • Research and integration of powertrain systems

  • Development and system integration (fuel, exhaust, etc.)

  • Supplier management

  • Project management to control technology, costs, and deadlines

  • Prototype and test vehicle construction

  • Driver testing and fine-tuning

Let me know if you need any further modifications!

COMPLETE VEHICLES

Holistic vehicle development including supplier coordination, prototype construction and vehicle testing

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Project planning from A to Z

In addition to comprehensive project coordination and vehicle development, we are also pleased to handle prototype construction in our workshop, as well as extensive test drives.

From the initial vehicle concept to the handover, we guide our customers through a holistic development and engineering process:

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​Feasibility analysis

With our feasibility analysis, we establish the foundation for successful vehicle projects. We meticulously evaluate every technical requirement and identify potential challenges before they emerge.

At this stage, we also validate vehicle concepts against homologation criteria.

Our team of experienced vehicle developers delivers tailored solutions to help you implement innovative ideas safely and efficiently.

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​Package development

Efficient package development is the cornerstone of innovative vehicle concepts. Our expert team designs customized solutions that seamlessly integrate space, functionality, and technology—from the initial concept to series production.

This is how we create forward-looking vehicles that set the benchmark for comfort, safety, and efficiency.

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​Design development

Design is more than just the aesthetic shaping of objects. Ambitious design primarily considers the meaning, function, and tasks of the designed piece.

The result will not only convince you visually but also technically:

  • Styling creation according to customer specifications

  • Translating design sketches into CAD environment

  • Clay modeling in the workshop

  • Scanning real structures and creating data for further processing and production

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​CAD development

With extensive CAD expertise, we design innovative complete vehicles – from robust body structures and precise chassis to sophisticated exterior and interior designs, as well as modern electric and electronic systems.

Our specialists optimize powertrain integration, implement high-performance cooling systems, and ensure your vehicles meet the highest standards through homologation and ergonomic design.

Through thoughtful system selection and integration, we ensure seamless interaction between human and machine (HMI), setting new benchmarks in vehicle development.

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​other Services

From Idea to Reality: We not only develop vehicles, but also offer you all the services you need for successful implementation.

 

Benefit from our extensive expertise in the following areas:

  • Supplier Management

  • Prototype Assembly

  • Vehicle Testing and Validation

Trust us for a smooth, high-quality, and timely execution of your project – all from a single source.

Idea

Project-
development-
plan

​Design
& Development

Controlling

​Prototype
assembly

Homologation

Specifications

Styling &
Technical
concept

Supplier
management

Production

management

Test &
Validation

Serial
production

Innovations

We offer innovative product solutions and services in these areas:

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Lightweight engineering

​Developing products with sustainable fiber composite materials and other innovative materials is our strength – for automotive and non-automotive products.

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Heavy-duty axle in lightweight construction

​Lightweight, scalable and modular rubber torsion beam axle including air suspension chassis for mobile homes, transport vehicles and other types of commercial vehicles.

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​In-house developed load generator

TEXT ?????Effiziente Packageentwicklung ist der Schlüssel zu innovativen Fahrzeugkonzepten. Unser Expertenteam entwickelt maßgeschneiderte Lösungen, die Raum, Funktion und Technik optimal vereinen – vom ersten Konzept bis zur Serienreife.

 

So schaffen wir zukunftsweisende Fahrzeuge, die höchsten Ansprüchen an Komfort, Sicherheit und Effizienz gerecht werden.

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​RFID sensor for lightweight structures

As part of a research project, we developed a CNT-based wireless nanocomposite sensor system for fatigue assessment of lightweight structures using RFID reading and optimal integration of the sensors into load-bearing components.

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