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OUR SERVICE PLUS

We would also be happy to advise you on:

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​Material technology & manufacturing processes

We are happy to advise you on the production-oriented selection of the most suitable materials and technologies to develop durable, environmentally friendly, and cost-efficient products. Benefit from our decades of experience in working with high-strength lightweight materials!

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​Homologation
& Registration

Our licensed development engineers are happy to advise you on compliance with regulatory requirements, such as crash safety, pedestrian protection, as well as passenger ergonomics, and much more. We support you in adhering to legally relevant guidelines and ensure your project is safely brought to the road.

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Overall coordination & system delivery

Thanks to our reliable supplier network, we offer not only component and system development but also their manufacturing and delivery. As a general contractor, we provide you with a convenient and efficient all-around service, with just one point of contact for your project.

Areas of application

Development, production and delivery of exterior components for:

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​New vehicle developments

​Concept and design development of holistic exterior surface systems including functional geometries for entire vehicles:

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Refinement | Tuning

​High-quality body kits and performance parts made of high-quality plastic and fiber composite materials (CFRP, NFRP and much more)

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Conversions

​Exterior systems for complete conversions on an existing vehicle base:

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Motorsports

Fairing parts and aerodynamic parts, such as adaptable rear wings for racing:

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One-Offs

​Extreme modifications for unique automobiles:

3D Scan

CAD
Design

Tool
Development

​Supplier
management

​Quality
assurance

Homologation

CAD Design

FEA
Simulation

CAM
Programming

Production
management

​Documentation for
Technical service

Serial production

Besides, we offer innovative solutions and our full service for the interior of vehicles:

​INDIVIDUAL
EXTERIOR COMPONENTS

Development and production of high-quality body kits

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​DEVELOPER & PARTS SUPPLIER

Body kits made of plastic and fiber composite in OEM quality

For over a decade, we have been developing high-quality lightweight components for vehicle refinement and all types of vehicle conversions.

From design and Class-A surfacing based on 3D scans, to component development and tool mold design in CAD, to the production of high-quality, precision-fit plastic add-on parts in OEM quality – we provide everything from a single source.

Thanks to our support during homologation in the component development phase, the subsequent approval of parts becomes a mere formality.

Whether plastic, forged carbon, natural fibers (e.g., flax fiber), or colored CFRP – our expertise in various manufacturing processes ensures that no customer request goes unfulfilled.

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3D Scan

​Mostly development base for body kits

For exterior projects involving existing vehicle models, our development process typically begins with a three-dimensional vehicle scan.

We take care of:

  • Procuring the base vehicle

  • Digitizing it using our mobile, high-precision 3D laser scanning system

  • Preparing the data for further processing

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CLASS-A SURFACING | SURFACE MODELING

​3D design and surface modeling

Our surface design experts transform 2D designs into high-quality, technically feasible 3D surface models.

This includes components such as bonnets, fenders, roof surfaces, and other areas of vehicles, as well as non-automotive products. The mathematical and physical surface descriptions are developed in close alignment with the intended design statement.

Our surface design expertise at a glance:

  • Surface construction

  • Class-A surfaces

  • Freeform surfaces

  • Technical surfaces

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COMPONENT DESIGN

​Production-oriented design of A and B surfaces in CAD

The core of every development lies in the design of components. We offer extensive experience from motorsport and other specific lightweight construction sectors in production-ready design for exterior components made of pure plastics and high-strength composite materials, such as GFRP, CFRP, and natural fibers.

Our services include:

  • 3D design of components and complex structures

  • Design of solid and surface models

  • Modeling of kinematic systems

  • Tolerance design

  • Development and design of connection elements

  • Collision analysis

  • Preparation of manufacturing documentation

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​Tool development
& mold making

​Production-oriented design of tool molds

We not only design components but also provide the manufacturing molds required for part production, tailored specifically to production and material specifications.

For various manufacturing processes:

  • Reaction Injection Molding (RIM)

  • ABS thermoforming technology

  • Composite materials (carbon, glass, and natural fibers)

Services:

  • Model and mold design

  • Fixtures for finishing and component assembly

  • Optimization for CNC machining

  • Laminate structure design

  • CAD-based cut pattern creation

  • Preparation of production documentation

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CAM & CNC
PROGRAMMING

​In-house specifically for tool molds made from polymers

For the production of tooling molds for the small-series manufacturing of fiber composite components, we create CNC programs for the machining of freeform surfaces from polymers:

  • Polymers and foams with varying densities

  • Wood

  • Lightweight aluminum

We also provide trimming and milling of CFRP, GFRP, and plastic components.

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​SUPPLIER MANAGEMENT & PARTS PRODUCTION

​More benefits and less risk for you

Benefit from our extensive supplier network for the production of high-quality exterior components.

We handle the entire process and deliver the finished components directly to you.

Your advantages at a glance:

  • Fast decision-making and smooth processing thanks to clear responsibilities

  • Complete relief – we take full responsibility for the functionality and quality of all components

  • Maximum efficiency – synergy effects through combined expertise and a holistic approach

Rely on us as your trusted partner for precise and on-time component production!

​TAILORED EXTERIOR SOLUTIONS & complete systems

Exterior systems for automotive and non-automotive products

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MODULES

​Lightweight solutions for all types of mobility

As a competent engineering service provider, we develop body and exterior components for automobiles, commercial vehicles, motorcycles, aircraft, boats, agricultural machinery, and non-automotive products.

We specialize in the production-optimized development of high-quality plastic and composite components.

We offer tailored solutions that perfectly combine design, functionality, and sustainability.

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​DEVELOPMENT

Holistic approach

Customized solutions for lightweight design and kinematics, tailored to your specific requirements. Your production and process workflows are always taken into account.

Services:

  • Door and flap development

  • Adaptive aerodynamic components

  • Bumpers and add-on parts

  • Seals and glazing

  • Mobile roof systems

  • Styling support and validation

  • Benchmarking

  • Material and conceptual lightweight design

  • Supplier management

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​Production

​For prototypes and small series

Using state-of-the-art technology and precise manufacturing methods, we – in collaboration with competent, long-term partners – create prototypes and small series systems, such as:

  • Bonnet systems

  • Roof systems

  • Door systems

  • Spoilers and side skirts

  • Rear lights

  • Bumpers

  • Sensor housings

We also conduct extensive testing to ensure that your products meet the highest quality and safety standards.

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PROTOTYPING

Assembly and quality management

We organize, schedule, and document the assembly of prototype systems in our in-house prototype workshop or support small-series production while handling quality control.

During assembly, all components, parts, and systems are measured. This allows us to verify the alignment of CAD data with reality, create transparency, and ensure the quality agreed upon with our customers.

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