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Lightweight Engineering
Here you can find all VELA Performance blog entries on the subject of lightweight engineering.


A new approach to lightweight construction: the art of intelligent material combinations
A chassis is never just a structure. It is a complex system that channels forces, carries loads, and significantly defines the character of a vehicle. In high-performance development, the question is not “Which material?”, but rather “How do we combine the best properties of different materials into a functional unit?”
Jul 13


From Clay Model to Finished CFRP Fender: A Behind-the-Scenes Look at Vehicle Development
The development of modern vehicle bodies is a fascinating process that combines craftsmanship with cutting-edge technology. A particularly exciting part of this process is the journey from the initial model to the finished component – in our case, a painted CFRP fender produced in small series.
Jul 9


Opportunities and Limits of Virtual Track Testing in Vehicle Development
Virtual track tests have long played a key role in modern vehicle development, significantly impacting the vehicle's final performance.
Oct 8, 2024


The high-performance eCargo bike
The result when automotive engineers apply their lightweight expertise to a bicycle project: The high-performance eCargo bike...
Jul 29, 2024


The field of tension in the development of lightweight systems made of fibre composite materials
Just as there is a ‘magic triangle’ in project management, there are also three areas of tension in the development and design of...
Jun 10, 2024


VELA designs wings
There are divided opinions about the aesthetic appeal of a rear wing on a vehicle. However, in the best case scenario, it improves...
May 1, 2024


Spare parts through reverse engineering
No matter the field, we reproduce and optimize hard-to-find, worn, or poor-quality (spare) parts. How we do it? With our 3D scanning...
Mar 22, 2024


Body kits made of CFRP in OEM quality
Carbon fiber has a 150-year history. It really came onto the scene in 1970 and its potential became clear from the 1990s onwards. At that...
Feb 29, 2024


Lightweight Construction in the Agricultural Sector
This prototype of a carbon fiber monocoque consists of over 1000 cuttings, 100 inserts, and 20-30 foams. In this case, it is the central...
Feb 7, 2024


Lightweight Construction in the Agricultural Sector
This prototype of a carbon fiber monocoque consists of over 1000 cuttings, 100 inserts, and 20-30 foams. In this case, it is the central...
Feb 7, 2024


Electric mobility in local public transportation – a sustainable model for the future?
The Hamburg project "Zukunftstaxi" clearly demonstrates one thing: major cities are striving to convert local public transportation in to...
Jan 29, 2024


Electric mobility in local public transportation – a sustainable model for the future?
The Hamburg project "Zukunftstaxi" clearly demonstrates one thing: major cities are striving to convert local public transportation in to...
Jan 29, 2024
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